Enhancing Efficiency: Procheck's Impact on Line Efficiency at a Leading Beverage Company

Enhancing Efficiency: Procheck's Impact on Line Efficiency at a Leading Beverage Company

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Background: Transforming Beverage Production with Real-Time Insights

In a dynamic and competitive industry, one of the largest beverage manufacturers sought to digitize its production operations. The company faced challenges in optimizing line efficiency, reducing unplanned downtimes, and improving order fulfillment rates. In addition, there was a lack of visibility into raw material losses, with yields less than expected targets. Recognizing the need for real-time insights to drive operational excellence, they turned to Procheck for a transformative solution.

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‍Challenges and Solution: A Strategic Partnership with Procheck

The collaboration between the beverage giant and Procheck marked a pivotal moment in the pursuit of operational excellence. By extracting equipment data to the cloud, the manufacturer gained the ability to monitor key production KPIs like line efficiency, yield, and uptime in real time. This enabled plant leadership to make data-driven decisions that transcended traditional performance management practices.

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“ Line Efficiency on three production lines increased by an impressive 8%,14%, and 19%, respectively.

‍Procheck's Solution: Empowering Line Efficiency

At the heart of the solution lay Production Monitoring, a state-of-the-art toolkit that integrated sensors within the production line. Through these sensors, Procheck's toolkit calculated OEE (Overall Equipment Efficiency) using KPIs for availability, performance, and quality. This real-time monitoring and data-driven decision-making process enabled the optimization of production processes.

Remarkable Data-Driven Results: Line Efficiency Soars‍

• Line Efficiency on three production lines increased by an impressive 8%, 14%, and 19%, respectively. The boost in efficiency directly translated into improved production outputs.
• Unplanned downtime was reduced by over 20%, enhancing operational stability and increased productivity.
• The order fulfillment rate surged from 85% to an impressive 95%, a testament to the combined impact of improved production output and on-time order delivery.
• Material yield losses were significantly curtailed by 39%, resulting in substantial cost savings.

“Unplanned downtime was reduced by over 20%.”

Conclusion: A Future of Continuous Excellence

The collaboration between the beverage company and Procheck exemplifies the potential of data-driven solutions in manufacturing. By providing real-time insights, Procheck's solution empowered the manufacturer to optimize line efficiency, reduce unplanned downtimes, and enhance order fulfilment rates.

As the beverage manufacturer continues to reshape the industry's landscape, the partnership with Procheck is a testament to the transformative power of innovation, technology, and data-driven decision-making. Procheck's solution revamped the manufacturer's floor operations by going digital, bringing in greater efficiency and progress

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